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Primitive Technology: Charcoal

Primitive Technology · Youtube · 87 HN points · 2 HN comments
HN Theater has aggregated all Hacker News stories and comments that mention Primitive Technology's video "Primitive Technology: Charcoal".
Youtube Summary
I made a batch of charcoal using the mound method then stored it in baskets for later use. Charcoal is a fuel that burns hotter than the wood it's made from. This is because the initial energy consuming steps of combustion have taken place while making the charcoal driving off the volatile components of the wood (such as water and sap). The result is a nearly pure carbon fuel that burns hotter than wood without smoke and with less flame. Charcoal was primarily a metallurgical fuel in ancient times but was sometimes used for cooking too.

To make the charcoal the wood was broken up and stacked in to a mound with the largest pieces in the center and smaller sticks and leaves on the out side. The mound was coated in mud and a hole was left in the top while 8 smaller air holes were made around the base of the mound. A fire was kindled in the top of the mound using hot coals from the fire and the burning process began (the hot coals are being poured in the top using a small pot at 2:38).

The fire burned down the inside of the mound against the updraft. I reason that this is a better way to make charcoal as the rising flames have used up the oxygen and prevent the charcoal already made above them from burning while driving out even more volatiles .

I watched the air holes at the base of the mound and when the fire had burned right up to each opening I plugged them with mud. Once all 8 holes had be sealed the hole in the top of the mound was sealed with mud and the mound left to cool. From lighting the mound to closing up the holes the whole process took about 4 hours.

The next day when the mound was cool to the touch (this can take about 2 days sometimes) I opened the mound. The resulting charcoal was good quality. Some wood near the air entries had burned to ash though these were only small twigs and leaves. This is the reason small brush is put on the out side of the mound, to be burned preferentially to the larger wood on the inside thus protecting the large pieces of charcoal.

The charcoal that was made was hard and shiny. When broken open it had the ray structure of the wood preserved. When moving the hand through it the charcoal sounded tinny, like coral on a beach being moved by waves. These are signs of good quality. Bad charcoal is soft, breaks easily and has a muffled sound.

I intend to use the charcoal to produce hotter fires than I'm able to with wood alone. From my research, a natural draft furnace using wood (a kiln) can reach a maximum of 1400 c degrees whereas a natural draft furnace using charcoal can reach 1600 c degrees. Achieving high temperatures is necessary for changing material to obtain better technology (e.g. smelting ore into metal).

Wordpress: https://primitivetechnology.wordpress.com/
Patreon page: https://www.patreon.com/user?u=2945881&ty=h
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Dr. Stone is great but I also found it to be a bit too hand-wavy. In real life you can't just build steam engines with a small village worth of labor + a "master craftsman". Mining, transporting, and refining iron ore alone is a huge task that could easily consume every drop of the village's labor resources and still not produce much iron. Fuel is also a huge task. Unless you have a high quality coal mine nearby, you have to create charcoal which is also very labor intensive (see: https://www.youtube.com/watch?v=GzLvqCTvOQY). I just can't fathom how Senku realistically makes processors unless he has a nation state worth of labor at his disposal.

But yeah, it is a fun "what if".

"What if a super genius with the entirety of wikipedia in his brain were sent back to the stone age? Could he rebuild modern society?"

Jtsummers
At least with iron, you'd have the benefit of the existing refined ore lying all around you in a post-apocalyptic setting. There's little need for actually mining iron ore anymore if your population has been reduced by 99% or more. You can walk down any abandoned street and find sources of iron and other metals. Now, there's still the refining process (but it would be shorter from something already processed) and fuel to contend with.
BizarroLand
Also, making glass is not just combining sand and seashells and fire.

I don't doubt that they could have made glass plates or something, but they start turning out vacuum tubes and borosilicate beakers next to each other like it was all a matter of knowing the recipe.

PeterisP
IIRC a key obstacle why steam engines were not used earlier despite the concept being known for at least a millenium was the requirement for quite advanced metallurgy - you can make a nifty proof of concept from copper or iron, but a useful steam engine needs to be (a) relatively high pressure and (b) large, so you can do it only if you can reliably and cheaply make large quantities of decent steel. If you can't make large quantities of steel, your steam engine doesn't work; if your steel-making process has unpredictable results, then your boiler blows up at a weak spot, and if that steel is expensive, you're better off having the same people work a literal treadmill instead of making a steam machine.
Great read. If you are interested in seeing charcoal production in action (on a small scale), Primitive Technology [0] has a nice short video walking through it.

[0] https://www.youtube.com/watch?v=GzLvqCTvOQY

moneytide1
I recently encountered a small area where there had been a brush fire (could have occurred long ago). I was able to crumble off the outer inch of blackened tree branch stubs and the charcoal seemed fairly consistent. I would have to burn it to test how thoroughly it had been cooked - good charcoal does not give off much smoke because the heat burns away most everything but the carbon.

Charcoal for water filtering, cooking, and smelting is probably very abundant in the Pacific Northwest right now....

Feb 20, 2016 · 82 points, 20 comments · submitted by rfreytag
atemerev
Bronze making will come soon?

However, I don't think he'll find copper and tin ores in the same place, and trading stuff kinda ruins the entire premise of the project. So he'll have to get right to steelmaking, skipping bronze.

First, he'll have to obtain iron ore (since he's in Australia, it will be easy enough). Then, he needs coke — he can make it from charcoal by using beehive oven: https://en.wikipedia.org/wiki/Beehive_oven

Then, he can build bloomery (https://en.wikipedia.org/wiki/Bloomery) to produce sponge iron, and then wrought iron.

Then, cementation furnace (much harder to build) to make steel.

geon
You might enjoy Cody's Lab: http://youtu.be/2epi6xRFKFE

He makes a lot of stuff from scratch. He successfully makes gunpowder from manure and refines gold chemically.

digler999
Most of his stuff is great, but his nitroglycerine video made me cringe. He's dealing with fuming acids inside, WITHOUT a fume hood, and (IMO) doesn't have respect for the danger or the repercussions of that substance. Other than that, I like his videos.
ethana
That whole channel is amazing. Thanks for this.
agumonkey
This channel led me to seek for bootstrapping technology from scratch:

http://boards.straightdope.com/sdmb/showthread.php?t=638073

http://boards.straightdope.com/sdmb/printthread.php?t=638073...

http://boards.straightdope.com/sdmb/showthread.php?t=562880

joshvm
One of my supervisor's colleagues wrote a book on bootstrapping which I've been meaning to read: http://www.amazon.co.uk/The-Knowledge-Rebuild-World-Scratch/...

He also gave a Google talk a while back https://www.youtube.com/watch?v=EdRV8ccyEE0

agumonkey
Oh the title sounds familiar, on the other hand no talk in mind .. great.

ps: his fire starting example reminded me of this, https://www.youtube.com/watch?v=ZEl-Y1NvBVI (no supermarket involved though)

tinco
Very fun topic to think about. My $.02: Together with the genetic diversity you need food, lots of food. I bet if you look up the average hunter-gatherer village size, that's about the maximum size of a population you can support on just hunter-gathering and perhaps some basic farming.

To get a civilization that could support even a modest town large enough to support small mining operations and general trade you need the most important technology we've spent the past 10.000-40.000 years developing and which I don't see any technological shortcut to: The potato, banana, the chicken, the cow, etc. Superfoods, without which a civilization won't get very far and which will definitely not just exist on a planet that's never seen human cultivation.

(There's a fun survivorman episode where he gets dropped in a jungle, and after a day or two of hardship he stumbles upon an abandoned farm, instantly the whole 'surviving' aspect is gone and the rest of the episode is about him trying to live comfortably (i.e. not being eaten by ants at night), the difference between a bleeding edge modern mango and sucking on a wild berry is stark (the episode is called "Grenada Jungle"))

agumonkey
I was more interested into technology rather than society. I'd love to see that episode of survivorman.

ps: random collision, I was just watching this http://typotalks.com/berlin/2012/speakers/single-speaker/?ti... when I realized it's similar to your vanished survivor mindset.

akavi
It really is some of the best content on youtube.

To further convince anyone reading this: He has videos on making huts, axes, drills, baskets, and more, all completely from scratch and all with (to my taste, at least) extremely good, no wasted time editing.

Well worth your hour to watch them all.

jasonlaramburu
If you're interested in higher efficiency DIY charcoal production methods check out the tlud design made from repurposed 55 gallon drums. The output is pure enough to be used as fuel or soil amendment: https://m.youtube.com/watch?v=13OcuoJWYpo
ghostDancer
In Spain in some villages they still make charcoal like in old times.https://youtu.be/n_k74Kohudk . You can even visit and watch them. There was a movie sometime ago that brought it to public again : http://www.imdb.com/title/tt0088230/?ref_=fn_al_tt_1
agentgt
I have actually contemplated trying this.

In the last couple of years I have gotten hard core into Kamado BBQing/smoking and one of the challenges is getting really good charcoal (there is also huge argument to the degree of how much this really matters ala audiophiles on wires but most say it does matter).

bane
If you live near an Asian grocery store, it's likely they'll have various kinds of high quality charcoal.

http://www.alibaba.com/showroom/korea-oak-charcoal.html

https://en.wikipedia.org/wiki/Yeontan

cies
See all of this hero's videos, they're awesome. I really hope he continues sharing his effort to re-explore the barehands approach at making a living. :)
sharkjacobs
I really enjoy watching him smash those sticks up with rocks
dEnigma
I always find his videos extremely relaxing for some reason. Since I love the outdoors and the woods I'm definitely going to try some of the techniques on his channel, but only as soon as it gets a lot warmer around here, I don't need to experience hardcore Stone-Age wintertime survival to be honest.
bertil
Absolutely.

The minimal editing, the close-ups to the camera when technical decisions happen and his absolute selfless-ness give it a very pure tone. You can tell he knows what he is doing, and has done research, but this is just you witnessing a hobby that needs not to be sold or advertised — just enjoyed.

If you liked those, try to get your hands on Dersu Uzala: it’s a Soviet-Japanese movie from 1975 (I know…) that has hours of forest scenes with the same peacefulness and purpose.

dEnigma
Thank you for the suggestion, I will see if I can get the movie somewhere (Even if I don't enjoy it at the very least it will improve my hipster level ;) )
cellularmitosis
You will also enjoy the videos of "myfordboy" on YouTube. Same silent editing style, but the subject is always aluminum casting.
Feb 19, 2016 · 5 points, 0 comments · submitted by mmanfrin
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